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Advantages & Disadvantages of – Dye Sublimation Printing Vs. Direct Printing

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Last Updated on November 20, 2022 by Michael Levi

Advantages & Disadvantages of – Dye Sublimation Printing Vs. Direct Printing

What Is Dye Sublimation Printing?

Dye-sublimation printing is a process in which particular types of ink and different products such as sublimation printers and heat presses are used to sublimate a unique design of the product’s surface, such as t-shirts or other things.

Dye-sublimation printing is a process in which you can sublimate certain graphics and designs on the surface of other products. Dye-sublimation printing is very in fashion these days as it is easy to use and may be expensive at first. Still, it may look straightforward once you have started dye sublimation printing.

Dye-sublimation printing is a unique technique that uses different tools to sublimate design on the surface of some other material. It may be plastic, glass, ceramics, etc. . dye-sublimation printing uses a dye-sublimation printer, dye sublimation ink, and heat press to transfer the design onto the surface of some material.

Advantages & Disadvantages of Dye-Sublimation Printers

Pros of Dye-Sublimation Printing:

  • Dye-sublimation printing allows the person printing to select through the design they may need to sublimate to the surface of the particular material.
  • Dye-sublimation printing is a process that is easy to get started. Once a person has all the tools that dye sublimation might need, it is effortless for the person to sublimate anything on any surface he wants.
  • The usage of dye sublimation printing gives good results. There are bright and high-resolution sublimation prints that are produced out of the process of sublimation printing. This is one of the main reasons why people are attracted to the operation of sublimation printing.
  • Most of the people who are not a part of any business like to get their names sublimated onto different attired they own such as caps and t-shirts etc. such people really like sublimation n printing s it gives a free hand to them to choose which color and which design they need to sublimate on to the surface of their material they are going to wear. Not only has that sublimation printing had a wide variety of things to offer their customer. People really love shiny and sparkling things, and with sublimation printing, even golden color is sublimated onto the surfaces of a different material.
  • Dye-sublimation printing is the best process to create glossy and high-resolution images sublimated.
  • Dye sublimation uses a heat press due to the heat press, and the print is embedded inside the polymers of the material; hence the mark or we can use the sublimation in intact the track is fade-free or permanent. It is long-lasting.
  • Dye-sublimation printing is best for small-batch sublimation, as it gives a wide variety of designs to be printed on the surface of the material the person may want it to be on.

Cons of Dye-Sublimation Printing:

  • The dye sublimation process requires attention and care. The products necessary for the dye-sublimation printing, such as dye-sublimation printer, dye sublimation ink, and other things such as heat-press, etc., all need care. They can get damaged and may need repairs again and again.
  • Dye-sublimation requires many things, such as special ink, different paper to print on, different kinds of printers, and a heat press t convert the design onto the surface of other material. These things create a very expensive outlook for the customers to get started with the process of sublimation printing.
  • Dye sublimation is an expensive process.
  • Dye sublimation is used for sublimating products on the small ground as the budget might get cost total for sublimating on higher projects.
  • Dye-sublimation printing has a limited area of being sublimated onto the surface as dye-sublimation print requires a heat press. Then the products which cannot bear the heat press cannot be used for the process of sublimation printing.
  • Dye sublimation orienting can only be used on the surfaces of material fabric 10 feet wide. This is such a setback for the process of the dye sublimation process.
  • Dye-sublimation printing is a slow and time taking process.
  • Dye-sublimation printing is a very lengthy process requiring different steps, such as transferring paper then, heat press, etc.

What Is Direct Printing?

Direct printing is a digital printing method in which inkjet printers are used t print designs on the surface of the fabric that is already pretreated to absorb the design into the polymers of their material. It is a process that requires high aqueous ink technology. A specific plate is fixed with a plan, and then the fabric is sprayed with the ink onto it. Direct printing uses a digital printer that is used to form images that have to be printed onto the surface of the material; those materials are generally fabric and bags etc.

Advantages & Disadvantages of Direct Printing

Pros of Direct Printing:

  • Direct printing can be used to print on comprehensive surfaces in size.
  • Direct is used to print in large quantities, or we can say that direct printing is used to print in bulk.
  • Direct printing is intact and accessible, and it is less time-consuming.
  • Direct printing is a very budget-friendly process.
  • Direct printing makes it possible to get multiple designs formed with various colors and designs.
  • The customer has a wide choice of designs and colors with the process of direct printing.
  • Direct printing supports complex or complicated designs to be printed onto the material’s surface. Due to the technology used, it is elementary to transfer complex artwork onto the surface of different materials.
  • Direct printing gives an opportunity to the customers to sample their idea first. This is far the best thing that the customers like in the process of direct printing as everyone wants to see a little preview of what they are going to have in bulk quantity.
  • Direct printing is less time-consuming.
  • The direct printing process is quick and easy as the design is made from a digital printer. Then it is sent to be printed on the surface of materials which is significantly less time-consuming and entire process.

Cons of Direct Printing:

  • There is a good chance of indirect printing that you may not get high-quality prints, which means that the graphic resolution printed through direct printing may not be very shiny or highly defined. This is such a setback for the process of direct printing.
  • Direct printing is not very long-lasting. The designs may fade very soon if the material requires sudden washes.
  • If you are printing in bulk, then direct printing may be an exact cost whole process as it requires a large number of inks, and then ink is costly to buy, and even more expensive is to use multiple inks for the operation of direct printing.
  • Aftercare and maintenance of fabric in direct printing is complicated as washing the fabric may diminish the print on the material’s surface.

Video Guide – Advantages & Disadvantages of – Dye Sublimation Printing Vs. Direct Printing?


Both direct printing and dye sublimation printing are unique in their way. If we compare both of them, we will know that they both are pretty expensive. Still, dye sublimation printing is long-lasting so that the result of the dye-sublimation doesn’t fade off quickly. In contrast, on the other end, direct printing allows the customer to see the preview of the project, which is quite interesting as every buyer likes to have an idea of how things will look at the end of the process.

 In conclusion, we have jotted down all the main advantages and disadvantages of dye sublimation printing and direct printing. Now it’s on you whether to choose which one.

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